TL;DR: Well-made STL files often outperform STEP files in current slicer software.
Many people think STEP files give better print quality than STL files. This isn’t always true. Here’s why:
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Slicer behavior: Most slicers (like PrusaSlicer and BambuStudio) turn STEP files into meshes right away. This conversion can be worse than a good STL from CAD software.
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Quality comparison:
- Simple shapes: STEP and STL look about the same
- More complex models: STEP files can have visible issues that STLs don’t
- Intricate designs: STEP files really struggle, showing big problems in the slicer view and final G-code
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File size: STEP files are usually smaller to start with but often end up bigger in the slicer
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When to use what:
- Use STEP files for editing designs
- Use STL files for the best print quality right now
Remember, slicer software will probably get better at handling STEP files over time. But for now, a good STL file is often your best bet for smooth prints.
What’s been your experience with STEP vs STL files? Have you noticed any differences in your prints?